Production of Indigo


Indigo
B. Name:                   Indigofera tinctoria
C. Name:                   Neel
Family   :                   Leguminosae
History of Indigo:-
Indigo was used in India, which was also the earliest major center for its production and processing. The Indigofera tinctoria variety of Indigo was domesticated in India. Indigo, used as a dye, made its way to the Greeks and the Romans, where it was valued as a luxury product. Indigo is among the oldest dyes to be used for textile dyeing and printing. Many Asian countries, such as India, China, Japan and South East Asian nations have used indigo as a dye (particularly silk dye) for centuries. The dye was also known to ancient civilizations in Mesopotamia, Egypt, Greece, Rome, Britain, Mesoamerica, Peru, Iran, and Africa. Because of its high value as a trading commodity, indigo was often referred to as Blue Gold.

Adaptation:-
Indigo does well if kept in an area that gets bright light, but is also warm. Unless you live in a climate similar to India’s, don’t keep this plant outdoors; it will not withstand cold temperatures. Indigo prefers moist, well drained soils, so be sure to water regularly throughout its growing season, April through September, but a little less in the cooler months. Feeding with a high potassium fertilizer will encourage blooms. The best time to prune depends on what your goals are. To encourage flowering, prune in May or June. If you are using the leaves to make dye, you can prune anytime in summer.
Importance of Indigo:-                                                                                                                        The primary use for indigo is as a dye for cotton yarn, which is mainly for the production of denim cloth for blue jeans. On average, a pair of blue jean trousers requires 3–12 g of indigo. Small amounts are used for dyeing wool and silk. Indigo carmine, or indigotine, is an indigo derivative which is also used as a colorant. Approximately 20M kilograms are produced annually, again mainly for blue jeans.
The precursor to indigo is indican, a colorless, water-soluble derivative of the amino acid tryptophan. Natural indigo was obtained from those in the genus Indigofera, which are native to the tropics. The primary commercial indigo species in Asia was true indigo (Indigofera tinctoria, also known as Indigofera sumatrana). A common alternative used in the relatively colder subtropical locations such as Japan's Ryukyu Islands and Taiwan is Strobilanthes cusia. In Central and South America the two species Indigofera suffruticosa and Dyer's Knotweed (Polygonum tinctorum), although the Indigofera species yield more dye.
Plant characteristics:-
“Indigo plant Tinctoria L.” relates to the leguminous family and it is a shrub plant with the height of 1-1,5 meters, which is grows in the cultivated form. The plant does not have any wild forms, thus it is grown only in cultivated form. The leaves have the extended shape, and are complex odd pinnate. Its flowers are of red color, and they are located in the shape of cyst on the bud protruded from the source. The bearings, i..e beans have the length from 2 up to 3 centimeters and are of red-yellow color. Each bean contains on average from 3 to 4 mellow seeds inside. The mellow bean has the brown tincture. The seeds are small in size and are of brown color. The side branches are mainly arise in the bottom part of the foot stalk during the period of growing and reach up to the height of the main body. Every single bush has up to 10-15 side branches depending on the planting density.
The root of the indigo plant has the straight shape, and after the shoot appears from the seed, the growth of the root is activated, and during the period when the leaves are formed, subsequent to the growth of 6 to 8 leaves, the length of the root part exceeds the length of upper  of the plant by three times.
Propagation:-
If you can’t find indigo plants in stores, like other members of the legume family, it is relatively easy to grow from seed. May is a good time to do this. Place seed in a starter pot filled with good quality potting soil, and then sprinkle a fine layer of soil over the top. Water well, and then cover with a sheet of glass or plastic dome to retain warmth and moisture, and keep in a warm area. As the plant grows, carefully re-pot in larger containers.
Fertilizer:-
During the period of the growth and appearance of 4-5 leaves on average the sowings are fertilized with the mineral fertilizers for the first time applying the ratio of 100-110 kg of nitrogen (ammonia saltpeter) per hectare of soil.
Irrigation:-
It is necessary to pay a special attention on the methods of irrigation of indigo plant. In particular, during the early stages of the plant’s development, the beds should be constantly irrigated with small amount of water. The water should not reach the level of plant’s height, i.e. up to the very top of the bed. During the active development, and when the side branches start to appear, the sowing are irrigated 2-3 times. After appearance of seed beans and during the period of plant’s maturity, the plant already requires a lot of water. The cultivation of soil between the beds after each session of irrigation let the humidity remain in the soil, which ensures the condition for exchange of air .
Harvesting:-
It is of a high importance to harvest the biomass of indigo plant seeded in spring as the main crop on timely basis, i.e. to identify correctly the time frame for harvesting the leaf mass only in which case the high yield of crop can be guaranteed. The incorrect identification of harvesting time may lead to the loose of the crop. As it was mentioned above, the process for the development of biomass of indigo plant’s leaves is continuing till the time of bean’s maturing. After this the process intercepts, and the appeared leaves start to fall. The period of mowing the mass of the leaves falls on the third decade of the August. However, it is important to mention, that before the harvesting the biomass, the sowings must be completely cleaned off weeds, as weeds affect very negatively on the quality of the extracted plant.
Processing of Indigo:-
Typically seeds were sown in March. By June the plants were three to four feet high, setting flower buds, and ready to harvest. Branches were cut at the base and hauled away for processing. New growth would emerge from the roots, providing a second and sometimes third harvest if the weather was ideal.
The first step after harvest was to submerge the branches in a vat full of water known as the steeper. In eighteen to twenty-four hours the plants would ferment. At this point the liquid was drawn off into a second vat known as the beater, where liquid was "beaten" by stirring or paddling in order to introduce oxygen into the mix. After a couple of hours the liquid would turn green and then blue. At this stage some planters added lime water to the mix to speed up the process, but many planters thought doing so resulted in inferior indigo.
With continued agitation, a chemical in the liquid known as indican would precipitate and settle to the bottom of the vat. When enough sediment had accumulated, the liquid was drawn off into a third vat to settle further. The sediment in the beater vat, known as "indigo mud," had a pudding-like consistency; it was scooped out and hung in cloth bags to drain. The next day the mud was removed and pressed into brick-sized molds. Once dry, the indigo was removed from the molds and cut into one-and-a-half-inch squares and packed for export.
The noxious stench associated with processing indigo is well documented. The fermenting liquid smelled so foul that processing facilities were always located well away from dwellings. Long-term exposure to the vapors given off by fermentation, oxygenation, and precipitation, as well as the presence of disease-carrying insects, may explain why the life span for slaves involved with indigo processing has been reported to have been a mere five to seven years.

Further Study:
http://www.georgiaencyclopedia.org/articles/history-archaeology/indigo

http://www.indiaenvironmentportal.org.in/content/2237/the-revival-of-indigo/

Author:
Sohaib Hassan
University of Agriculture, Faisalabad.